How box fill is calculated
Box fill counts volume allowances. Each item in the box is worth a number of allowances, and each allowance needs the cubic inches that Table 314.16(B)(1) lists for the conductor size. This calculator prices every allowance at the largest conductor in the box.
ground allowance = 0 with no grounds, otherwise 1 + 1/4 × (grounds beyond 4)
allowances = conductors + ground allowance + 1 (if internal clamps) + 2 × devices + 1 × support fittings
required volume = allowances × in³ per conductor
Any metal box from Table 314.16(A) whose volume is at least the required volume is big enough. The calculator lists the round, square and single device boxes that fit. For the square box it picks the shallowest 4 in square that fits, then the 4-11/16 in sizes; for the device box it picks the 3 × 2 in boxes first, then the 4 × 2-1/8 in utility boxes.
| Conductor | in³ each |
|---|---|
| 14 AWG | 2.00 |
| 12 AWG | 2.25 |
| 10 AWG | 2.50 |
| 8 AWG | 3.00 |
| 6 AWG | 5.00 |
Worked example: three 12/2 cables and a receptacle
The calculator opens on a common receptacle box: three 12/2 cables, so 6 insulated conductors and 3 grounds, internal cable clamps and 1 receptacle.
- Conductors: 6 allowances.
- Grounds: 3 grounds is 4 or fewer, so 1 allowance.
- Clamps: 1 allowance. Device: 1 yoke × 2 = 2 allowances.
- Total: 6 + 1 + 1 + 2 = 10 allowances.
- Volume: 10 × 2.25 in³ = 22.5 in³.
The deepest single device box in the table, the 3 × 2 × 3-1/2 device at 18.0 in³, is too small. The smallest square box that fits is the 4 × 2-1/8 square at 30.3 in³, used with a single-device mud ring. 4 metal boxes from the table are large enough:
| Box (in) | Volume, in³ | Max 12 AWG alone | Spare, in³ |
|---|---|---|---|
| 4 × 2-1/8 square | 30.3 | 13 | 7.8 |
| 4-11/16 × 1-1/4 square | 25.5 | 11 | 3.0 |
| 4-11/16 × 1-1/2 square | 29.5 | 13 | 7.0 |
| 4-11/16 × 2-1/8 square | 42.0 | 18 | 19.5 |
"Max alone" is the Table 314.16(A) conductor limit with nothing else in the box: volume ÷ 2.25 in³, rounded down.
What counts and what doesn't
- Count 1 for every insulated conductor that comes in from outside the box and is spliced or terminated, and for one that passes straight through. A loop of at least twice the 300.14 free length counts 2; enter it as two conductors.
- Count 0 for pigtails and jumpers that never leave the box, for wire connectors, and for external cable connectors.
- Grounds: all of them together count 1, plus 1/4 for each beyond 4. 6 grounds count 1.5. This 1/4 rule dates from the 2020 NEC.
- Devices: 2 for each yoke. A device wider than a single 2 in gang counts 2 for each gang it needs.
- Support fittings: 1 for each fixture stud or hickey.
Isolated-ground conductors for isolated-ground receptacles are counted with the other grounding conductors under 314.16(B)(5); the separate extra allowance they once had was removed in the 2020 NEC. Include them in the ground count. A terminal block counts one allowance under 314.16(B)(6), new in 2023; the calculator does not model terminal blocks, so add one conductor for each.
Plastic, ganged and extended boxes
Plastic boxes are not listed in Table 314.16(A). Check the cubic-inch rating molded or stamped inside the box, and buy one at or above the required volume. Masonry boxes and FS and FD cast boxes are in the table, but the calculator leaves them out of the fit list. Compare their volumes by hand.
Ganged boxes add their volumes. Two 3 × 2 × 3-1/2 device boxes ganged together give twice the volume of one. Plaster rings, extension rings and domed covers add their marked volume too, which is often the easiest way to gain room in a crowded square box.
Sources
- NFPA 70, National Electrical Code, 2023 edition, Section 314.16(B)(1)–(6) (counting conductors, clamps, support fittings, devices, grounding conductors and terminal blocks)
- NFPA 70, 2023, Table 314.16(B)(1) (volume allowance required per conductor; numbered Table 314.16(B) before 2023)
- NFPA 70, 2023, Table 314.16(A) (metal boxes) and 314.16(A)(2) (volume marked on other boxes)